The use of nickel wire in manufacturing dates back over a century to the industrial revolution, a time when materials with electrical properties were in high demand. Known for its corrosion resistance and durability, nickel began being used in alloy production and was found to be well suited for developing applications in the electrical and chemical industries.

Nickel wire remains widely used today, particularly in electrical engineering due to its unique properties, such as exceptional electrical conductivity, thermal stability, and ability to withstand harsh conditions. From the inner workings of electronic components to the development of innovative technologies, nickel wire has proven to be a versatile and reliable resource.

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When you think of the vibrant music scene, your mind may jump to electric guitars, powerful amplifiers, or perhaps the skill of a masterful guitarist. But behind the strings that resonate with passion and creativity lies a remarkable story of innovation and craftsmanship, especially from companies like Ken-tron Mfg., Inc. in Owensboro, Kentucky.

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Crafting Excellence: The Art of Music Wire Production

At the heart of Ken-tron’s operations is the production of music wire, a specialized product that plays a crucial role in the creation of musical instruments. Using a sophisticated cold drawing process, Ken-tron takes raw wire material and pulls it through dies, meticulously crafting it into various diameters. This precision ensures that the music wire can withstand the high levels of tension and stress that come from being strummed, plucked, and strummed again.

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As buyers know, aerospace is a technologically advanced industry renowned for rigorous standards and precise specifications. Components such as aerospace wire and metal stampings play a critical role in ensuring safety, performance, and reliability of aerospace systems and assemblies. Understanding the lifecycle of these components will provide insight into the complex processes involved in aerospace manufacturing and maintenance. From design to end-of-life, we’ll examine the various lifecycle stages of aerospace components.

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Precision, reliability, and compliance with stringent standards are key considerations for the aerospace industry. Metal stampings are essential for the aerospace sector, but for these components, manufacturers often face challenges in balancing cost and quality.

As an experienced metal component specialist, Ken-tron offers cost-effective solutions for aerospace metal stampings for a wide range of aerospace manufacturing needs, ensuring that budget constraints do not compromise quality or performance.

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Every detail is critical in the production of safe and effective batteries for cell phones, vehicles, appliances, and countless other essential products. From the chemistry of the cells to the configuration of the casing, each component plays a pivotal role in the performance and longevity of the battery. One often-overlooked aspect is the choice of metals for battery stampings – the materials used to shape and support the structure of the battery. There are a number of crucial considerations involved in making the right choice.

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Corrosion, the silent threat to metals, significantly compromises the durability and functionality of industrial structures and equipment. When it comes to metal wire used in commercial and industrial applications, the ability to withstand corrosion is not just a desirable trait – it’s a requirement. In this post, we’ll take a look at the importance of corrosion resistance in metal wire and its pivotal role in ensuring the longevity and reliability of industrial components.

Corrosion Pervasive in Industrial Settings

Corrosion, which refers to the degradation of a metal caused by a reaction with its environment, is pervasive in industrial settings due to factors like moisture and chemicals. It can quickly lead to structural deterioration, compromising the integrity of industrial components. In settings where metal wires are extensively used, such as manufacturing plants, outdoor installations, and chemical processing facilities, the battle against corrosion is unending.

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In industrial applications, materials with desirable properties play a pivotal role in shaping innovation. Kovar wire, an alloy renowned for its unique characteristics, is a great example of a precision engineered and reliable material.

In this blog post we will look at the distinctive properties of Kovar wire and explore its diverse applications in a variety of industries.

Composition and Properties

Kovar is a nickel-iron-cobalt alloy known for its thermal expansion characteristics, which closely match those of glass and ceramics. Composed of approximately 29% nickel, 17% cobalt, and the remainder iron, Kovar exhibits low thermal expansion over a broad temperature range. This property makes it a great choice for applications where a tight seal is required.

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Aerospace engineering applications demand precision and reliability. At the core of every successful aviation and space mission is a set of meticulously specified components. These parts include aerospace wire that plays a role in ensuring seamless communication, reliable power distribution, and dependable electronic systems.

Aerospace Wire Must Meet Unique Demands

Choosing the right aerospace wire is not a one-size-fits-all process. It requires a comprehensive understanding of the unique demands imposed by aerospace application environments. The following are Five important things to consider when specifying aerospace wire:

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Ken-Tron Assembly Manufacturing

Sometimes you just need help putting it all together.  That’s where we come in.  Ken-tron helps our customers assemble their products.

Ken-tron has the experience you need in assembly and in manufacturing.  In our assemblies we assemble parts and wire we have produced; plus components we purchase from other manufacturers.

Since the 1960s, assemblies have been a large part of what we do at Ken-tron Mfg., Inc.  Our experience in assembling components for our customers includes aerospace assemblies, electronic assemblies, automotive assemblies, and the assembly of many other final products and sub-assemblies.  Ken-tron produces assemblies using automated equipment and machines, employees, or a combination of machines and labor.

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Person working on circuit breaker in the dark

Those clicks that just woke you up were not reindeer on the roof; your power just went out. Not to worry, you still have that free flashlight from the insurance agent. Uh oh… Dead batteries.

No one understands how important reliability is more than Ken-tron. For decades, our customers, and their customers, have counted on Ken-tron battery stampings for reliable performance.

Our components make up batteries that power a full range of aerospace and military applications, as well as medical devices, industrial tools, and more. When called upon, these batteries must perform, and Ken-tron metal stampings are integral to assuring that performance.

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